Asymmetric rim design
- Spoke length and tension ratios insights from an asymmetric rim wheel build -

Recently I finished one MTB wheel building project that was special on different levels, including featuring more premium, exotic components. Specifically, what made me think of publishing a new blog article was the durable WTB CZR i30 29" enduro carbon rim with an asymmetric design. Having written articles about the topic before I had a real case example that could provide insights on the following question. By how much does the asymmetric rim design affect spoke length and spoke tension?

Asymmetric rim design wheelset
Recent MTB wheelbuilding project with a rim with an asymmetric spoke holes gave me some insights regarding wheel and spoke calculations.

Asymmetric rim design and spoke offset bed

I covered asymmetric rim design and offset spoke bed (OSB) measurement in one of the most popular articles on my blog – Measurements for wheel building, Taking your own measurements with confidence. To understand the concept, I then wrote “The main logic behind these rims is that they tend to reduce your wheel’s dish, making the difference between left and right spoke bracing angles a bit subtler. This should result in a more even tension between drive and non-drive side of the wheel.« All in all, asymmetrically offset spoke holes help equalize the spoke tension of a wheel build, making it strong and more durable. The OSB concept is clearly shown in the cross-section profile drawing below.

Asimmetric rims and offset spoke bed
The OSB (Offset spoke bed). Asymmetry is the new symmetry.

Note: you can read more about different rim designs and their effects on the spoke length in the following article: Rim designs, How different rim designs affect spoke length.

It was a great opportunity for some new blog content as I had one such rim at hand for my next wheel building project. Specifically, it was the carbon mountain rim WTB CZR i30 with reinforced spoke holes and an asymmetrical design. Built to endure all the beating up, this durable trail/enduro 29” rim featured a factory asymmetrical spoke offset of 5 mm which is significant enough to give us identifiable difference in spoke length.

WTB CZR i30 carbon asymmetric rim
The WTB CZR i30 29" carbon enduro rim. Reinforced and offset spoke holes make this rim extremely stiff and durable.

Also, because of altered bracing angles of the spokes on each side, the spoke tension should change in favour of longer-spokes side of this wheelset. That said, the cross-section profile of this rim is shown on the drawing below.

Cross-section profile of WTB CZR i30 carbon asymmetric rim
Massive, durable asymmetric carbon rim from WTB. Perfect for a little real-life experiment regarding spoke length and spoke tension.

So, the main question was how would the spoke length vary compared to a conventional rim with spoke holes positioned in the centre of the rim. Put differently, how in this specific case, the OSB of 5 mm affects the spoke length and spoke tension ratio.

OSB and the spoke length

In my other article – Wrong spoke length, Effect of wrong measurements on spoke length calculation – I dived into researching the degree of different measurements, including a spoke offset bed on the final spoke length calculation. With the coefficient being somewhere between 0.06 and 0.12 mm, it meant that for every millimetre of spoke offset, the spoke length would change by that much. Altogether, this isn’t significant by itself, but in case of rims with greater OSB, like the article concluded, “getting couple of those measurements wrong and errors will sum up to a greater overall error. «

Taking this knowledge into consideration let’s now switch to our actual data of this wheelset and see how significant effect does the OSB measurement have on the final spoke length calculation. Below are the screenshots of front/rear wheel data and spoke calculations.

wheel's specification for the asymmetric rim design test
Components and dimensions sheet of the front wheel of this wheelbuilding project.
wheel's specification for the asymmetric rim design test
Components and dimensions sheet of the rear wheel of this wheelbuilding project.

As we can see from the results below, we are in the ballpark of the findings of the previously mentioned article (K = 0.06 / 0.12). Specifically, by adding a 5 mm OSB to our calculations, the spoke length of the non-drive side of the front wheel is longer by approximately 0.5 mm, while drive side spokes become a bit shorter (0.6 mm).

spoke length difference between conventional and asymmetric rim
Front wheel spoke length. The effect of the OSB on the spoke length.

Similar are the findings for the rear wheel. Longer side spokes, which are in this case positioned on the non-drive side of the wheel, are shortened by almost 0.6 mm, while drive side spokes calculation shows approximately 0.5 mm increase in spoke length, having a 5 mm OSB of course.

spoke length difference between conventional and asymmetric rim
Rear wheel spoke length. The effect of the OSB on the spoke length.

Again, the difference of the spoke length is not really significant, but… In cases when you can only order odd or even spoke lengths, disregarding the offset spoke bed measurement can trick you in rounding in the wrong direction.

Asymmetric rim design and spoke tension

As said above, the spoke offset also affects spoke tension ratio. So, by how much does the spoke tension between drive and non-drive side balances out (equalizes), having a rim with such significant spoke offset?

If the findings implied that the difference in spoke length isn’t really notable, the difference in spoke tension ratio between drive and non-drive side of spokes is dramatic. As we can see from the screenshots, with such an asymmetric rim design, we can improve spoke tension of the front wheel’s drive side spokes from 70 % up to 96 % of max rim tension.

spoke length difference between conventional and asymmetric rim
Front wheel tension ratios. Notice how much the rim with a 5 mm OSB offers more balanced tension compared to a conventional rim with same specs.

Similarly in case of the rear wheel, except here we are improving the tension ratio in favour of the non-drive side spokes. Having bracing angles more equalized, spoke tension of the non-drive side spokes changes from the original 63 % up to 90 % of maximum rim tension.

spoke length difference between conventional and asymmetric rim
Rear wheel tension ratios. Similar findings show improvement in tension ratio of the wheel.
WTB CZR i30 29 wheelset
Reinforced spoke holes also add to the beautiful looks of this wheel.
WTB CZR i30 29 wheelset
Closeup of this WTB CZR i30 wheelset.

Final thoughts

As the real case data from this article suggest, rim design matters. Such was also the premise of the Cannondale’s asymmetric integration concept, that includes this knowledge, but alters the whole geometry of the rear wheel. As shown above, by choosing an asymmetric rim design, you won’t get significantly different spoke lengths, however it will notably improve the tension ratio of the wheel making it more durable and also allowing you to put less tension on spokes.

Happy wheel building!

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